Sponge Blasting: How Does It Work Effectively on Dust?

Although there are many other ways to clean structures, sponge blasting is one of our greatest techniques.

Sponge blasting is different from other cleaning techniques since it is a very effective procedure that makes use of the most recent developments in industrial abrasive cleaning technology.

The method was created with efficiency in mind, seeking to complete the task swiftly without sacrificing quality.

Additionally, sponge blasting can aid in the restoration of ancient structures, bringing worn-out or neglected structures back to their former grandeur in hardly any time!

According to experts…

“It is an innovative new blasting technique… The next big thing in surface preparation is sponge blasting, dry low dust blasting.”

Abrasive Blasting with Sponge: How It Works

In many instances, it is essential that the surface be completely prepped. In order to achieve the necessary purity and the necessary roughness for painting or coating, rust must be removed from the substrate using blasting.

The drawback of traditional blasting techniques (sand, grit, furnace slag) is dust, and due to quality and hygiene laws, jet dust is not allowed in many work environments, including paint shops, industrial installations, and the food industry.

Dry, Clean, And Reusable Abrasive

“A low-noise, low-ricochet fix. To get rid of tough residue, the pro companies apply comparatively little pressure and tiny abrasives particles. It can be used on both sensitive and tough surfaces.”

The sponge blasting technique offers a remedy for this. The composition of the blast media contributes to a 98% reduction in dust production.

Abrasive components in a polyurethane structure (the “sponge”) can be altered according on the substrate and the intended outcome. Looking at what transpires when they impact the surface makes the biggest distinction between the sponges and ordinary grit apparent.

For instance, blasting grit will break apart upon impact and turn into dust, just like the blasted surface does. When sponges are fired at a surface, the sponges open upon impact, the abrasive particles perform their work, and the sponges close once they are released from the surface, taking the created dust with them as they fall.

How It Differs from Sandblasting?

Sandblasting is the more “direct” or “blunt” of the two.Sandblasting is the process of violently projecting a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface, or remove surface contaminants, according to an authoritative definition provided by Wikipedia. The blasting material, also known as the media, is propelled by a centrifugal wheel or a pressurized fluid, usually compressed air.

Sandblasting will be used to complete the task when you are not working with materials that are “that sensitive” to use sponge blasting.

How Pros Can Help?

• The equipment fleet and sponge blasting personnel are ready to handle any of your requirements.
• The experts have a wide range of grit sizes from gentle to aggressive so that many different surface types can be cleaned without being harmed.
• A very adaptable cleaning model for everything from graffiti removal to historic building restoration.
• The recycling machinery removes heavy material through a feed unit so that as much sponge media as possible can be reused.

What Advantages Does Sponge Blasting Offer?

Additionally, sponge blasting is a very versatile technique that offers both surface preparation and building exterior cleaning. This technique can also be utilized to selectively remove particular layers of coatings from delicate substrates while assisting with cleaning, all without harming the substrate itself.

Sponge blasting is a practical and incredibly adaptable abrasive cleaning technique that may be used in a variety of industries. Sponge blasting can assist in achieving a highly satisfactory outcome in a variety of settings, including industrial applications and the restoration of historic buildings.

The fact that sponge blast media generates less than 10% of the airborne dust levels caused by other types of grit blasting media is one of the key advantages of sponge blasting in compared to other industrial cleaning processes. This procedure is not only better for the environment, but it is also better for people’s health and safety.

Other benefits of blasting include:

• Working concurrently with other blasters and trades
• Lengthening maintenance cycles
• Blasting near sensitive equipment and surfaces
• Blasting during plant operations
• Scheduling other tasks during surface preparation
• Lowering total cost
• Improving reliability of all plant systems

Sponge Blasting Vs. Regular Cleaning Methods

• Low Dust – When compared to conventional blasting, dust is reduced by 98% since debris is absorbed into the sponge.
• Up to Sa 2.5 or Sa. 3 grade, excellent surface treatment, quality, and cleanliness
• Safely perform your work in a small space.
• Safeguarding priceless equipment and assets
• Dry surface treatment reduces the risk of corrosion compared to wet systems because water is not utilized to control dust.
• Enhancements to surface treatment and chloride removal – 60% more chloride is removed compared to conventional blast
• Can create a steel surface with a surface roughness of 0 to 125 microns.
• Recyclable – 94% less waste than standard Blast
• Decreased rework as a result of improved worker visibility.
• Excellent operator safety – when rebounding, low energy abrasive
• Reduced Downtime – Perform additional tasks simultaneously in a less dusty environment.

The Leaders in Sponge Blasting:VecoSponge

Millions of dollars are annually saved by VecoSponge in a number of applications. Users may satisfy surface preparation requirements without the disruptive and expensive side effects of conventional surface preparation technologies thanks to the unique ability to precisely regulate dust and ricochet.

Eco-friendly Approach

A project can save money in almost every area if destructive ricochet is eliminated together with virtually perfect operator visibility, up to 96% less waste, and >99% less dangerous dust.

Boost the working environment

When compared to conventional abrasive blasting, fugitive emissions (TSP and PM-10) can be reduced by up to 99%, significantly lowering reported environmental emissions.

Realize High Performance

Avoid surface preparation-related delays during restoration or construction since regular abrasive blasting can cause delays and dusty conditions.